Customized Pouch Cell Solution: How NOGI Power Helped a UK Customer Overcome Complex Tab Design Challenges

Customized Pouch Cell Solution: How NOGI Power Helped a UK Customer Overcome Complex Tab Design Challenges
Turning a Difficult Custom Requirement into a Successful Battery Cell Solution
In the battery industry, every project comes with unique requirements. While standard battery cells can meet many applications, some innovative designs require highly customized solutions — especially when it comes to cell structure, tab configuration, and assembly compatibility.
Recently, NOGI Power successfully completed a customized pouch cell project for a customer in the UK who was facing challenges with a special tab design requirement.





The Challenge: A Small Order with Complex Custom Requirements
The customer needed pouch cells with pre-punched tabs for easier integration into their battery assembly process.

The project required a customized tab structure beyond standard pouch cell designs.

However, finding a suitable supplier was not easy.
Due to the relatively small order quantity and the complexity of developing customized tooling, several suppliers declined the project. The required mold development involved additional engineering work and production adjustments, making it difficult for traditional suppliers to support.
The customer needed a partner who was willing to provide flexibility — not just a standard product.










Our Solution: Dedicated Tooling Developed for the Customer's Project
To meet the customer's unique requirements, NOGI Power developed dedicated tooling specifically for this project.


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At NOGI Power, we believe that innovation starts with listening to our customers.
Instead of rejecting the request, our engineering team worked closely with the customer to understand their exact requirements, including:
Customized pouch cell tab design 
Pre-punched tab structure for assembly efficiency 
Dedicated tooling development 
Production process optimization 
To meet the customer's needs, we developed exclusive molds specifically for this project and successfully delivered the customized pouch cells according to their requirements.

The Result: Successful Delivery and Customer Recognition
Through close communication between our engineering and production teams, the project was completed successfully.
The customer not only received battery cells that matched their assembly requirements but also appreciated our flexibility and willingness to support a challenging customized project.
This cooperation demonstrated that even small-volume projects with complex requirements can be successfully achieved when working with the right battery partner.




NOGI Power: Your Flexible Partner for Customized Battery Solutions
At NOGI Power, we provide more than standard lithium battery cells.
We support customers worldwide with:
✓ Customized pouch cells and lithium battery solutions
✓ Cell tab design and structural customization
✓ OEM/ODM battery development
✓ Small-batch prototyping and mass production
✓ Flexible solutions for unique application requirements
Whether you are developing a new product, testing a prototype, or preparing for large-scale production, our team is ready to provide the right battery solution.
Have a customized lithium battery project? Let's POWER the future together.